Bespoke sustainable packaging and products

Pulpac and PA's Dry Molded Fiber (DMF) solution is revolutionising sustainable packaging, enabling bespoke and complex designs while offering commercial alternatives to single-use plastic. Partnering with a diverse ecosystem of collaborators and our versatile team of innovators, we guide you seamlessly from proof of concept to large-scale production.

For more than 80 years, we have helped leading global clients to achieve their sustainability goals by turning innovation into tangible action. We welcome brands seeking to reduce carbon emissions and substitute plastics, without compromising on affordability or excellence. With DMF, sustainability is no longer a landscape of trade-offs.

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Performance

Create low-cost parts at high-speed from shallow-and deep-drawn to complex shapes, with an ability to vary performance barriers, and premium finishes. Our packaging solutions are recyclable in the main paper waste streams.

Viability

High speed, low cost parts

Barriers

From zero barrier, short to long use-life to barriers for multiple functionalities, demanding applications, and complex product needs

Fiber options

A wide range of options available from standard tree pulp to cotton, bamboo, grasses, recycled fibers, and more

Raw material compatibility assurance

Material testing and characterisation to assess and ensure the quality, properties, and behaviours of the raw materials

Shaping and forming complexity

Able to create shallow parts with simple geometry and deeper draws with compartments, as well as specialised/ multi-feature options for complex applications with alternative forming requirements

Design features and functionalities

Multitude of options from in-part hinges, tear and burst options, undercuts, de-nesting and stacking, lidding, sealing, buttons, internal cut-outs, and more

Decoration options

Coloured pulp, tissue, labels, surface texture changes, embossing, debossing, tampo printing, hot foil stamping, post process labels, overwraps, sleeves, and more

Recyclable

Recyclable in the paper waste stream

Production process

The PulPac Modula (PU300) is engineered as a modular industrial production line, ready for food grade production of high volume and affordable Dry Molded Fiber products. The very first demonstration line has been set up in PulPac’s Tech Center in Sweden, where industrial food grade manufacturing of sustainable spoons made of pure cellulose fibers has begun.

Production of Dry Molded Fiber packaging

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Dry Molded Fiber

The scalable and affordable alternative to single use plastics

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We look forward to hearing from you.

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